PRISMATIC & CYLINDRICAL CELL BATTERY WELDING LINE AUTOMATION

Action process and configuration instructions:

1.Tray transplanting in place – tray lifting – three-axis CCD and rangefinder for photography, distance measurement and defocus measurement – three-axis with galvanometer for welding – welding completed – tray descending and flowing out. After welding one side, the flipping mechanism will vertically flip the module 180 ° and weld the other side.

2.Welding is carried out using a three-axis vibrating mirror, which is paired with a CCD and a laser rangefinder.

3.Using a fast annular spot laser combined with a fast galvanometer, welding is equipped with an explosion-proof dust collector to handle the particles generated during welding.

4.The equipment has comprehensive safety protection measures, and the robot work area has safety carpets andMultiple sets of infrared sensing devices for living organisms to prevent personnel from entering hazardous areas and causing accidents.

5.The welding machine is equipped with monitoring vision, which can view the working status of the equipment in real time.

 

Technical Parameters:

working Steps:

1.The cylindrical battery cell assembly line includes: manual feeding, sorting machine, secondary scanning, manual shell insertion position, reserved automatic dispensing position, shared AI polarity detection scanning laser coding, manual placement of support nickel sheets, shared flipping laser welding machine, manual disassembly of fixtures, backend manual operation area, double speed chain line and other workstations.The assembly line for square shell battery cells includes: cell scanning and sorting, plasma cleaning, reserved dispensing stations, automatic sorting, manual gluing, module stacking, repair of upper and lower lines, module polarity detection, module pole addressing, CCS installation, shared flipping laser welding, post weld inspection, module EOL testing, module offline, and other stations.

2.The total length of the line is about 33.5 meters, with a total width of about 8.1 meters.The cylindrical assembly line is 9.4 meters long, 2.2 meters wide, and 2.2 meters high. The square shell line is 31 meters long, 7 meters wide, and 3.2 meters high

 

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